Industrial Cleaning And Drying Equipment For Metalware The Ultimate Cleaning Solution
Working process: Loading → Aerated pickling and rust removal → Ultrasonic chemical cleaning → Ultrasonic chemical cleaning → Ultrasonic water cleaning → Ultrasonic water cleaning + dehydration → Hot air drying → Hot air drying → Unloading.
The KR-0876RTZ ultrasonic cleaning machine uses ultra-audio signals higher than 20KHz, which are converted into high-frequency mechanical
oscillations through transducers and transmitted into the cleaning solution. Ultrasound is alternately dense and sparse in the cleaning solution
and radiates forward, making the liquid flow and generating tens of thousands of tiny bubbles. These bubbles are formed and grow in the
negative pressure formed by the longitudinal propagation of ultrasonic waves, and quickly close (extinguish) in the positive and negative
pressure areas. The formation and rapid closure of these tiny bubbles is called cavitation phenomenon. In the cavitation phenomenon, when
these bubbles close, an instantaneous high pressure of more than 1000 atmospheres is formed. Accompanied by the continuously generated
instantaneous high pressure, it is like a series of small explosions constantly bombarding the surface of the object, so that the oil and dirt on
the surface and in the gaps of the object are quickly peeled off, achieving a rapid cleaning effect.
This equipment is composed of the following parts: This equipment is automatically controlled by PLC programmable controller for cleaning.
The production main line of the equipment consists of 1 pickling and rust removal tank, 2 ultrasonic solvent cleaning tanks, 2 ultrasonic water
rinsing tanks and 2 drying processes. In the ultrasonic solvent tank, the strong penetrating power of ultrasonic waves impacts the surface of
the workpiece and combines the degreasing and decontamination ability of the solvent, so that the oil stains tightly attached to the workpiece
surface quickly fall off. Cleaning, rinsing, dehydration and high-efficiency filtered hot air drying make it meet the requirements of high cleanliness.
Thus, the purpose of cleaning is achieved and all workpieces are thoroughly cleaned.
Operation process: The washing basket containing products is placed on a trolley and pushed into the automatic feeding limit area. The feeding
system is positioned by PLC control, and then sent into each process section in turn through the cooperation of the lifting mechanism and the
translation mechanism. After pickling, cleaning, rinsing, dehydration and drying of the workpiece in each process section are completed, the
washing basket is automatically sent out through transmission, and the washing basket is manually unloaded, thus completing the entire cleaning
process. The cleaning part of the whole machine is a fully enclosed structure with a detachable observation and maintenance door. The power
distribution facilities of the equipment are an independent electric control cabinet placed at the position of the feeding port. Years of design and
manufacturing experience have proved that the structure is reasonable; it is an ideal special equipment for cleaning lenses.
Equipment Parameters:
Tank Body
Structure | Internal effective size | Inner tank size: L2600×W1400×H500mm
Approximate overall size: L2850W1650H750mm (subject to the actual size) |
| Heating method | Electric heating 12KW |
| Material | The inner tank adopts "SUS304" 2.5mm Zhangjiagang Posco stainless steel plate.
The non-radiating surface adopts SUS304 T = 2.0mm, and the outer door panel adopts 1.0mm stainless steel. |
| Outer frame of the cleaning tank | It is fabricated by welding stainless steel 40401.5 square tubes, with a sturdy and durable structure. |
| Structure | The ultrasonic transducers are adhered to the bottom of the tank (bottom vibration type), and four corner wheels are configured at the bottom. |
| Ultrasonic transducer | Adopt imported wafer transducers of "HESEN" brand and imported bonding technology. The total number of ultrasonic transducers is 200, with a frequency of 28KHZ and 60W each. |
| | Total ultrasonic power | 12KW |
| | Time control | It is built-in in the generator and the time is adjustable from 0 to 999 minutes. |
| Power supply system | Ultrasonic generator | The generator adopts 4 sets of internationally leading IGBT modules and power tubes for control to ensure strong and stable output power. Xiantai's unique sweeping frequency technology ensures no dead corners in cleaning.
It has functions such as continuously adjustable power, sweeping frequency, timing adjustment, start/stop, etc. |
| Component part | All are imported high-quality components. |
| Other | | Configure a dedicated control box rack. There are two independent generators placed on the control box rack.
The ultrasonic power cord is 3 meters long. |
| After-sales服务sevre | Transport | |
| The equipment is warranted for one year and maintained for life. |
Product Tags:
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